Our Parallel Co-rotating twin screw extruder is designed for compounding and masterbatch making with an output capacity from 30kg/h to 4000kg/h. It has high stability in the modification of plastic masterbatch and the production of filling masterbatch. As the most powerful twin-screw extruder manufacturer in China, we have a wide range of twin-screw extruders to choose from, which can adapt to various types of masterbatch production.
Features
- Modular design: Screw components and barrel segments can be disassembled and replaced, adapting to the processing needs of different materials such as masterbatch, biodegradable plastics, TPU/EVA, and improving equipment versatility;
- High strength structure: The screw and barrel are made of wear-resistant alloy material, and the gearbox has a hard tooth surface design, which can withstand high loads in continuous production (such as high torque during high filling material processing) and extend the service life;
- Precise temperature control and energy saving: segmented heating and cooling system, temperature control accuracy ± 1 ℃, combined with efficient motor and optimized screw design, reducing energy consumption (15-20% energy saving compared to the industry average level);
- Automation integration: PLC+touch screen control, supports process formula storage, parameter linkage adjustment, reduces manual operation, and ensures production consistency.
Twin Screw Extruder Technical Parameters
| Модель | Диаметр винта [мм] | D/d [мм] | Максимальная скорость [об/мин] | Двигатель [кВт] | Крутящий момент [Нм] | Производительность [кг/ч] |
|---|---|---|---|---|---|---|
| КТЭ-16 | 15.6 | 1.71 | 500 | 2.2 | 2X18 | 1～5 |
| КТЭ-20 | 21.7 | 1.55 | 500 | 4 | 2X30 | 2～15 |
| KTE-25D | 26 | 1.55 | 500 | 7.5～11 | 2X85 | 5～20 |
| KTE-36B | 35.6 | 1.51 | 500～600 | 18.5～22 | 2X210 | 20～100 |
| KTE-36D | 35.6 | 1.51 | 500～600 | 22～37 | 2X352 | 20～150 |
| KTE-50B | 50.5 | 1.55 | 500～600 | 55～75 | 2X525 | 80～200 |
| KTE-50D | 50.5 | 1.55 | 300～800 | 75～90 | 2X860 | 100～300 |
| KTE-52B | 51.4 | 1.58 | 500～600 | 55～75 | 2X720 | 80～200 |
| KTE-52D | 51.4 | 1.58 | 500～600 | 75～110 | 2X1050 | 100～400 |
| KTE-65B | 62.4 | 1.55 | 500～600 | 90～110 | 2X860 | 200～450 |
| KTE-65D | 62.4 | 1.55 | 300～800 | 132～160 | 2X1530 | 350～600 |
| KTE-75B | 71 | 1.51 | 500～600 | 132～160 | 2X1530 | 300～800 |
| KTE-75D | 71 | 1.51 | 300～800 | 200～315 | 2X2100 | 500～1000 |
| KTE-85B | 85 | 1.54 | 500～600 | 220～315 | 2X2100 | 550～1000 |
| KTE-95B | 93 | 1.52 | 500～600 | 250～315 | 2X3000 | 800～1500 |
| KTE-95D | 93 | 1.52 | 500～800 | 315～500 | 2X4800 | 1000～2000 |
| KTE-135B | 135 | 1.55 | 500～600 | 315～500 | 2X4800 | 1500～3000 |
| KTE-135D | 135 | 1.55 | 500～800 | 500～1000 | 2X7800 | 1500～4000 |
About Price
The price of twin-screw extruders is affected by raw materials, shipping, exchange rates, and other factors. To obtain the most accurate price at present, you can contact us for a quotation.
Applications of Our Twin Screw Extruders
| Application Field | Specific Application | Core Function/Feature | Applicable Materials/Products |
|---|---|---|---|
| Plastic Processing (Core Field) | Plastic Modification (Filling, Reinforcement, Alloying) | High-efficiency mixing and dispersion, optimizing material performance; reducing costs or improving strength, heat resistance, and compatibility | Fillers (calcium carbonate, talcum powder) + PE/PP; glass fiber/carbon fiber + PA/PC/PBT; PC/ABS, PA/PP alloys |
| Masterbatch Production (Color & Functional) | Achieving uniform dispersion of pigments/functional additives, avoiding uneven coloring or unstable performance | Color masterbatches (pigments + PE/PP/PET); flame-retardant/antistatic/UV-stabilized functional masterbatches | |
| Waste Plastic Recycling and Granulation | Integrated plasticization, degassing, and impurity removal to realize waste plastic recycling | Waste PE/PP/ABS/PET; recycled pellets for pipes, wood-plastic composites, packaging straps | |
| Thermoplastic Elastomer (TPE/TPR/TPU) Processing | Adjustable shear force, gentle plasticization to avoid degradation, combining rubber elasticity and plastic processability | TPE shoe soles, TPU hoses, TPR toys, automotive door and window seals | |
| Biodegradable Plastic Processing | Fully mixing resins with additives to meet biodegradable material processing requirements | PLA/PBAT/PBS; biodegradable packaging films, disposable tableware, agricultural mulch films | |
| Rubber Processing | Rubber Desulfurization and Regeneration | Breaking sulfur bonds in rubber to convert waste rubber into reusable thermoplastic rubber (TPR) | Waste rubber such as used tires; recycled TPR materials |
| Rubber-Plastic Blending | Improving wear resistance and aging resistance of rubber products | Rubber-plastic blends; tire treads, industrial seals | |
| Composite Material Manufacturing | Wood-Plastic Composites (WPC) | Integrating wood texture and plastic durability, environmentally friendly and recyclable | Wood flour/bamboo flour + thermoplastics; outdoor flooring, guardrails, furniture panels |
| High-End Fiber-Reinforced Composites | Preparing high-performance prepregs to enhance material structural strength | Carbon fiber/glass fiber + thermosetting resins; aerospace components, sports equipment | |
| Food & Pharmaceutical | Food Processing | Food-grade materials and clean design, suitable for starch modification and nutritional food processing | Pregelatinized starch, nutritional rice, textured vegetable protein (TVP) |
| Pharmaceutical Production | Compliant with GMP standards, ensuring uniform dispersion of active pharmaceutical ingredients (APIs) | Pharmaceutical excipients such as sustained-release pellets and tablet fillers |
Advantages of KERKE twin screw extruder
When considering an investment in industrial equipment, particularly in the realm of polymer processing, the choice of machinery can significantly impact the efficiency, quality, and profitability of your operations. Kerke’s twin screw extruders stand out as an exemplary choice for several compelling reasons.
Передовые технологии и инновации
Kerke is renowned for its commitment to incorporating the latest technological advancements into its twin-screw extruders. Our machines are designed to handle a wide range of materials, including but not limited to plastics, rubber, and food products. The company’s focus on continuous innovation ensures that our twin screw extruders not only meet current industry standards but also set new benchmarks for performance and reliability.
Превосходное смешивание и гомогенизация
One of the primary advantages of Kerke’s twin screw extruders is their exceptional mixing and homogenization capabilities. The co-rotating twin-screw design facilitates superior blending of materials, ensuring a consistent and uniform output. This is crucial for applications where the quality and consistency of the final product are paramount. The precise control over the mixing process also allows for the incorporation of additives and fillers with high efficiency.
Энергоэффективность и экономичность
Kerke’s twin screw extruders are engineered to be energy efficient, reducing operational costs and minimizing environmental impact. Their machines utilize advanced screw designs and optimized processing parameters to achieve high throughput rates while consuming less energy. This not only translates to lower energy bills but also aligns with sustainable manufacturing practices, making it an economically and environmentally sound choice.
Универсальность и персонализация
Kerke offers a wide range of twin screw extruders that cater to various industrial needs. Whether you require a machine for basic extrusion or complex compounding tasks, Kerke provides customizable solutions tailored to your specific requirements. Our twin screw extruders can be configured with different screw elements, barrel designs, and auxiliary equipment to meet diverse production needs. This versatility ensures that you can adapt the machinery to various applications, thereby maximizing your investment.
Прочная конструкция и долговечность
Durability is a critical factor in industrial machinery, and Kerke excels in this area. Our twin screw extruders are constructed with high-quality materials and components, ensuring long-term reliability and reduced downtime. The robust construction of these machines means they can withstand the demanding conditions of continuous production, thereby ensuring consistent performance over an extended period.
Машины и детали
Комплексная поддержка и обслуживание
Kerke is dedicated to providing exceptional customer service and support. From the initial consultation and installation to ongoing maintenance and technical assistance, the company ensures that customers receive comprehensive support throughout the lifecycle of the twin screw extruder. This commitment to customer satisfaction helps in maintaining optimal machine performance and addressing any issues promptly, thereby minimizing disruption to production processes.
Choosing Kerke’s twin screw extruders is a strategic decision that can significantly enhance your production capabilities. Our advanced technology, superior mixing capabilities, energy efficiency, versatility, robust construction, and exceptional customer support make us a standout choice in the market. Investing in a Kerke twin screw extruder means investing in quality, reliability, and long-term success for your manufacturing operations.
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