Banbury Kneader Compounding Line


Our kneader + extruder is designed for making special applications with an output capacity from 30kg/h to 1000kg/h.

  • Filler Masterbatch (Caco3 Over 85%)
  • Black Masterbatch (Carbon Black Over 50%)
  • Cable Application
  • others
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When should you choose the kneader?

Kneader reactor technology has long been used for what is known as “Process Intensification”, where multiple processing steps are performed in the same unit. Such units are characterized by high yield per performance volume and also have the flexibility to produce different grades and/or products. We only focus on plastic applications, especially for thermoplastic applications like TPU/TPE/TPO/EVA/TPR/PVC and high-filled masterbatch like Caco3 filler (Caco3 over 85%), carbon black masterbatch (carbon black over 50%), cable application, etc

Advantages of Kneader

  1. Excellent mixing and kneading performance during wet, pasty, and viscous phases
  2. Compact design maximizing process yield per performance volume and minimizing space requirement
  3. Narrow residence-time distribution for plug flow operation
  4. Maximum self-cleaning
  5. Large heat-exchange surface areas yielding the highest possible surface-to-volume ratio

Our Kneader Parameters

Model

35L

55L

75L

110L

Effective mixing volume

35L

55L

75L

110L

Power

Main motor:55KW,6P;

Rotating motor:1.5KW,4P

Main motor:75KW,6P;

Rotating motor:2.2KW,4P

Main motor: 110KW,6P;

Rotating motor:3.75KW,4P

Main motor: 160KW,6P;

Rotating motor:5.5KW,4P

The speed of the rachis

Front axle 39rpm, back shaft 30rpm,

Front axle 39rpm, back shaft 30rpm,

Front axle 39rpm, back shaft 30rpm,

Front axle 39rpm, back shaft 30rpm,

Feeding mode

Front / back feed

Front / back feed

Front / back feed

Front / back feed

Discharging mode

Turning type unloading

Turning type unloading

Turning type unloading

Turning type unloading

Seal way

Mechanical forced tight seal

Mechanical forced tight seal

Mechanical forced tight seal

Mechanical forced tight seal

Temperature mode  

With water cooling, controlled by digital display automatic temperature controller, higher than the set temperature, automatic cooling              

With water cooling, controlled by digital display automatic temperature controller, higher than the set temperature, automatic cooling              

With water cooling, controlled by digital display automatic temperature controller, higher than the set temperature, automatic cooling              

With water cooling, controlled by digital display automatic temperature controller, higher than the set temperature, automatic cooling              

Single batch processing time

About 4~7 batches per hour

About 4~7 batches per hour

About 4~7 batches per hour

About 4~7 batches per hour

Single batch production

About 26-45kg per batch           

About 45-75kg per batch           

About 60-85kg per batch           

About 100-140kg per batch           

Capacity

200-300Kg/h

300-450Kg/h

350-550Kg/h

600-850Kg/h

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