Kerke News

The global plastic manufacturing industry is facing unprecedented pressure to improve operational efficiency amid rising energy costs, labor shortages, and increasingly stringent quality requirements. According to industry research, the average plastic factory operates at only 65% of its theoretical production capacity, losing up to 23% of its potential productivity to invisible waste. A typical plastic…

Polymer blending has become the most cost-effective and versatile method for developing high-performance plastic materials in the modern plastics industry. By combining two or more distinct polymers, manufacturers can create materials with tailored properties that no single polymer can achieve, such as a balance of stiffness and toughness, chemical resistance and processability, or thermal stability…

Masterbatch production is a critical segment of the global plastics industry, serving as the backbone for coloration, functional modification, and performance enhancement of plastic products. At the core of high-quality masterbatch manufacturing lies precise control over pellet particle size and distribution. The particle size of masterbatch pellets directly impacts downstream processing efficiency, final product quality,…

Wear on barrel and screw components represents the single largest maintenance cost and source of downtime for twin screw extruder operations worldwide. In high-volume production environments such as masterbatch manufacturing, plastic compounding, and polymer recycling, premature wear can lead to reduced processing efficiency, inconsistent product quality, increased energy consumption, and costly unplanned downtime. For a…

Long-term production stability is the cornerstone of profitability and competitiveness in the global masterbatch manufacturing industry. Masterbatch producers typically operate 24 hours a day, 7 days a week to meet the high demand for color, filler, and additive masterbatches from the plastics industry. Even minor production interruptions or quality inconsistencies can result in significant financial…